VTM Tower Mill

The VTM series tower mill is a newly developed wet fine grinding equipment designed to address the issues of high energy consumption and high media consumption common in existing ball mill grinding operations. The tower vertical mill is similar to a ball mill, with the only difference being that it has a vertical cylinder instead of a horizontal one.

    Description

    When compared to ball mills, the tower mill offers several advantages. Firstly, the larger contact area between the grinding media and the material, results in higher grinding intensity. Secondly, it consumes significantly less power per unit of product, thus achieving energy savings of over 30%. This, in turn, greatly reduces production costs.

    Working Principle

    The barrel of the stirred mill is equipped with a stirring device and ball media (e.g. ceramic, glass, and steel balls). The stirring device rotates at a low speed to make the ball media rise slowly and then fall from the highest point to move downward. This process is subject to the action of centrifugal force, gravity, and sassafras force, resulting in the crushing media and materials to achieve an orderly way of movement cycle and macroscopic force force balance. 

    The grinding media rotates while undergoing an up-and-down cyclic motion. Under the strong pressure, grinding force, and shear stress of the grinding media, the material is crushed. Qualified material rises with the conveying medium and is screened and then self-flowing from the top of the tower mill. There is a high falling degree between the grinding media and the material, resulting in minimal collisions. The entire rotating part is balanced in macroscopic force, resulting in low stress on the support system and reduced energy consumption of the bearings.

    The tower mill is a versatile machine that can be used in various applications due to its low mixing speed, absence of moving mechanical parts, and orderly rolling of the mixing medium. It is relatively easy to achieve internal grading and reduce over-crushing with the tower mill, as the fine materials can reach the discharge port easily.

    Advantages

    High grinding strength
    The grinding media of tower mill is made of steel or ceramic balls, which makes the material finer and increases the production capacity by more than 30%.
    Space Saving and Low Costs
    It does not require a large equipment foundation, which can save construction costs and installation costs. (the foundation of the ball mill can be put under 4 sets of the same output as the tower mill).
    Lower energy consumption
    Tower mills are designed with advanced grinding technology and can achieve efficient material grinding. In contrast, ball mills require more energy to achieve the same grinding results.
    Improved Operational Safety
    Tower mills have fewer parts than ball mills, which means less downtime and production loss. The internal rotation occurs in a fully enclosed manner, while the external parts remain stationary. Conversely, ball mills have multiple rotating parts, including internal rotation and external components such as the barrel and gears.
    Good Product Performance
    Better process performance of the tower mill with superior process adjustment performance, including grinding concentration, feed position, feed rate, residence time in the mill, etc.
    Low Vibration and Low Noise
    The noise of the tower mill is <85 (dB), and the noise of the ball mill is <105 (dB).

    Parameters

    ModelPower(kw)Effective volume (m³)Medium filling capacity(t)Production capacity (t/h)Length × width × height(m)
    VTM-30302.7611-141-31.5×1.7×7.2
    VTM-50502.7611-142-41.5x1.7x7.3
    VTM-75755.3919-253-61.8x2.0x7.9
    VTM-1001007.6624-334-82.1x2.3x8.7
    VTM-1201207.6624-335-102.1x2.3x8.9
    VTM-15015011.4527-416-132.3x2.5x9.2
    VTM-20020016.5639-568-172.7x2.9x10.0
    VTM-25025016.5639-569-212.7x2.9x10.3
    VTM-30030021.6251-7311-252.9x3.1x10.8
    VTM-40040027.3764-9216-363.2x3.4x11.5
    VTM-50050031.5774-10720-453.4x3.6x12.0
    VTM-60060036.0885-12225-553.6x4.0x12.7
    VTM-75075045.99108-15531-694.0x4.3x13.2
    VTM-80080045.99108-15533-744.0x4.3x13.5
    VTM-95095057.10134-19339-884.3x4.5x13.9
    VTM-1120112066.22156-22446-1034.6x4.8x14.4
    VTM-1250125072.68171-24552-1154.7x4.9x14.8
    VTM-1400140079.44187-26858-1294.9x5.0x15.1
    VTM-1500150086.5204-29262-1385.0x5.2x15.4
    VTM-1600160086.5204-29266-1485.0x5.2x15.7
    VTM-1800180097.65230-33074-1665.3x5.4x16.0
    VTM-20002000109.47258-37083-1855.5x5.6x16.4

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