VTM Tower Mill

VTM series tower mill is a new type of wet fine grinding equipment creatively researched and developed for the problems of high energy consumption and high media consumption of the existing ball mill grinding operation. Tower vertical mill is similar to the ball mill, which is equivalent to a kind of grinding equipment with the ball mill cylinder standing up.

    Description

    VTM series tower mill, also called vertical stirred mill, is a new type of wet fine grinding equipment creatively researched and developed for the problems of high energy consumption and high media consumption of the existing ball mill grinding operation. Tower vertical mill is similar to the ball mill, which is equivalent to a kind of grinding equipment with the ball mill cylinder standing up. Compared to ball mills, the tower mill has a larger contact area between the grinding media and the material, higher grinding intensity, and significantly reduced power consumption per unit of product, achieving energy savings of over 30% and greatly reducing production costs.

    Working Principle

    The barrel of the stirred mill is equipped with a stirring device and ball media (e.g. ceramic, glass, and steel balls). The stirring device rotates at a low speed to make the ball media rise slowly and then fall from the highest point to move downward. This process is subject to the action of centrifugal force, gravity, and sassafras force, resulting in the crushing media and materials to achieve an orderly way of movement cycle and macroscopic force force balance. 

    The grinding media rotates while undergoing an up-and-down cyclic motion. Under the strong pressure, grinding force, and shear stress of the grinding media, the material is crushed.Qualified material rises with the conveying medium and is screened and then self-flowing from the top of the tower mill. There is a high falling degree between the grinding media and the material, resulting in minimal collisions. The entire rotating part is balanced in macroscopic force, resulting in low stress on the support system and reduced energy consumption of the bearings.

    The fine materials are relatively easy to reach the discharge port to achieve internal grading and reduce over-crushing. In addition, the tower mill has a wide range of applications due to its low mixing speed, absence of relatively moving mechanical parts, and orderly rolling mixing medium.

    Advantages

    Large contact area between grinding media and materials, high grinding strength
    The grinding media of tower mill is made of steel or ceramic balls, which makes the material finer and increases the production capacity by more than 30%.
    Space Saving, Convenient Installation and Maintenance, and Low Costs
    It does not require a large equipment foundation, which can save construction costs and installation costs. (the foundation of the ball mill can be put under 4 sets of the same output as the tower mill).
    Lower energy consumption
    Tower mills are designed with advanced grinding technology and can achieve efficient material grinding. In contrast, ball mills require more energy to achieve the same grinding results.
    Improved Operational Safety
    Tower mills have fewer rotating parts, with internal rotation occurring in a fully enclosed manner while the external parts remain stationary. In contrast, ball mills have multiple rotating parts, including internal rotation, external components such as the barrel and gears. In addition, the simple structure of the tower mill makes it easier to repair and replace parts, reducing downtime and production loss.
    Better Product Quality Control
    Better process performance of the tower mill with superior process adjustment performance, including grinding concentration, feed position, feed rate, residence time in the mill, etc.
    Low Vibration and Low Noise
    The noise of tower mill is <85 (dB), and the noise of ball mill is <105 (dB).

    Parameters

    ModelPower(kw)Effective volume (m³)Medium filling capacity(t)Production capacity (t/h)Length × width × height(m)
    VTM-30302.7611-141-31.5×1.7×7.2
    VTM-50502.7611-142-41.5x1.7x7.3
    VTM-75755.3919-253-61.8x2.0x7.9
    VTM-1001007.6624-334-82.1x2.3x8.7
    VTM-1201207.6624-335-102.1x2.3x8.9
    VTM-15015011.4527-416-132.3x2.5x9.2
    VTM-20020016.5639-568-172.7x2.9x10.0
    VTM-25025016.5639-569-212.7x2.9x10.3
    VTM-30030021.6251-7311-252.9x3.1x10.8
    VTM-40040027.3764-9216-363.2x3.4x11.5
    VTM-50050031.5774-10720-453.4x3.6x12.0
    VTM-60060036.0885-12225-553.6x4.0x12.7
    VTM-75075045.99108-15531-694.0x4.3x13.2
    VTM-80080045.99108-15533-744.0x4.3x13.5
    VTM-95095057.10134-19339-884.3x4.5x13.9
    VTM-1120112066.22156-22446-1034.6x4.8x14.4
    VTM-1250125072.68171-24552-1154.7x4.9x14.8
    VTM-1400140079.44187-26858-1294.9x5.0x15.1
    VTM-1500150086.5204-29262-1385.0x5.2x15.4
    VTM-1600160086.5204-29266-1485.0x5.2x15.7
    VTM-1800180097.65230-33074-1665.3x5.4x16.0
    VTM-20002000109.47258-37083-1855.5x5.6x16.4

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